For an overview of our scope of services and supply in the pharmaceutical and biotechnological industries please find below a brief selection of reference projects which we have executed over the last years. We should be happy to provide you with our complete reference list upon request.
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The activities listed below every projekt title describe the scope of services and supply provided by UTG for this project.
| Capacity Expansion and Installation of new Production Lines engineering required for authorities approval + preliminary planning + preparation of documents required for licensing authorities + preparation of layout - zone concepts + design and specification of all systems apart from HVAC + preparation of plant description + cost estimate + design documents for approval by authorities + basic engineering + requests for proposals for the plants + equipment and mechanical installation + execution planning + piping and tie-in engineering + preparation of time schedule and progress control + cost control + quality control + qualification documentation for the mechanical part + construction management + delivery control + installation supervision + FAT's + SAT's + project management of plant engineering + start-up together with customer + P&ID-checks + coordination of loop checks + engineering and coordination of water runs and sterility tests |
| New Biotechnological Production Lines overall coordination of the plant engineering + preparation of the pre-studies and the plant design + preparation of the technical documents requested by the official authorities + detail engineering of the tie-in work, the provisional measures and the utility systems + preparation of the requests for proposals + execution of the bid comparisons, purchasing negotiations and delivery control for the mechanical equipment + progress and cost control of the plant engineering + technical and progress coordination and construction management of the plant erection + planning, preparation and specification of the test runs + organisation of the start-up |
| Extension of a Processing Plant during ongoing Operation execution of basic engineering (P&IDs, process engineering) and detail engineering + cost estimates of equipment and installations + purchasing of equipment and valves + installation supervision + validation and start-up assistance + preparation and administration of time-schedule + coordination of all involved parties |
| Erection of a new and Extension of an existing CS-Downstream Plant during Ongoing Production project organisation + preparation of tender documents + execution of inquiries and bid comparisons for the whole equipment, the mechanical installation and the insulation + preparation and administration of P&IDs + equipment list, line list and valve list + preparation of equipment documentation, as-built documentation and plant layout + execution of incoming goods control, erection coordination, erection supervision, cost control and start-up assistance |
| New Plant for the Production of Enzymes project management + cost control + design and engineering of the entire equipment + preparation of specification sheets for inquiries + procurement assistance and control of suppliers + construction and erection supervision + validation + start-up support + preparation of final documentation |
| Erection of a Prism Buffer and Plasma Laboratory including Ultrapure Water Loop and CIP-Unit preparation of P&IDs, tender documents for the equipment and mechanical installation + execution of bid comparison + preparation of arrangement drawings + development of pipe standard and valve standard + installation supervision |
| New Distillation Plant and Ultrafiltration Plant execution of the arrangement planning + preparation of flow charts and P&I-diagrams + execution of equipment procurement, overall piping engineering, erection supervision and preparation of the final documentation |
| New Fermentation, Synthesis and Processing Plants entire detail engineering for a new fermentation plant comprising the coordination of civil construction + electrical engineering, measurement and control instrumentation and erection + preparation of equipment specifications + execution of inspections and acceptance at suppliers + erection supervision + organisation and supervision of the demolition of old units + engineering supervision and erection supervision |
| Solvent Treatment Plant rebuild of an existing treatment plant for ethyl alcohol and acetone distillation by adding new equipment and piping, replacing existing equipment and piping and extending the tank farm including development of the project study including cost estimate + realisation of the approved project with development of the plant layout + drawing of the P&IDs + preparation of the enquiry documents for the process equipment, the piping and the insulation + bid comparison + procurement assistance including inspections at suppliers, monitoring of piping engineering, preparation of steel construction criteria drawings and special parts drawings + installation supervision + preparation of the DQ and IQ documents + start-up assistance + compilation of the documentation |
| New Cell Culture Plant for the Production of an Influenza Vaccine execution of the basic engineering for the fermentation, the processing and all plant auxiliaries with development of the plant layout + drawing of the P&IDs + preparation of the specifications and the data sheets for the equipment including solicitation of guidance bids + preparation of a pipe standard + cost calculations for achieving a budget price |
| Modification of a Synthesis Plant for Penicillin Production preparation of the as-built-P&IDs, determination and specification of plant-related problems, execution of trouble-shooting, development of P&IDs, preparation of a performance specification for the DCS, execution of equipment handling, incoming goods control, installation coordination and start-up |
| Extension of Isopropanol Tank Farm and new H2SO4 Tanks for a 7ACA Plant development of the project study including cost estimate + realisation of the approved project including development of the plant layout + drawing of the P&IDs + preparation of the enquiry documents for the process equipment and the piping + bid comparison + procurement assistance including inspections at the suppliers + preparation of the pipe and valve standard + installation supervision + preparation of the DQ and IQ documents + compilation of the documentation |
| Multi-Purpose Synthesis Plant including Solvent Treatment Plant and Tank Farm execution of project study including cost estimate + realisation of the approved project including development of the plant layout + drawing of the P&IDs + preparation of enquiry documents for the process equipment + bid comparison + procurement assistance including inspections at suppliers + development of pipe and valve standards + installation supervision + preparation of the DQ and IQ documents + start-up assistance + compilation of the documentation |